Ein Techniker von BOS Homogenisers montiert in der Werkstatt die Kurbelwelle und das Antriebsgetriebe in das Gehäuse des Homogenisators

Gaulin-Zylinderblöcke Ersatzteile

Gaulin Cylinder Blocks – High-Pressure Pump Blocks for Homogenisers

Looking for a reliable Gaulin cylinder block for your homogeniser? Bos Homogenisers supplies OEM-compatible cylinder blocks designed for Gaulin high-pressure homogenisers used in food, dairy, pharmaceutical, biotech, and industrial processing. The cylinder block is a critical structural component of the pump section and plays a central role in pressure generation, sealing performance, and long-term machine reliability.

Gaulin homogenisers are known for their robust design and long service life. However, after years of operation under extreme pressure and cyclic loads, cylinder blocks may require inspection, refurbishment, or replacement to maintain safe and efficient operation.

If you are searching for specific Gaulin Cylinder block article numbers or want to verify which parts match your homogeniser, you can consult our complete spare parts overview at Zylinderteile.

What Is a Gaulin Cylinder Block?

The Gaulin cylinder block, sometimes referred to as the pump block, is the main housing in which the plungers move back and forth to pressurise the product. It contains the pump cylinders, valve housings, and sealing interfaces required for controlled product flow and pressure build-up.

The cylinder block must withstand very high internal pressures while maintaining precise alignment between plungers, seals, and valves. Any deformation or wear directly affects homogeniser performance.

Function of the Cylinder Block in a Gaulin Homogeniser

  • Houses the pump cylinders and plunger bores
  • Supports suction and discharge valve assemblies
  • Provides sealing surfaces for gaskets and O-rings
  • Maintains precise alignment of plungers and seals
  • Withstands high cyclic pressure loads during operation

Because so many critical components interface with the cylinder block, dimensional accuracy and surface quality are essential.

Gaulin Cylinder Block Design

Gaulin cylinder blocks are typically machined from solid forged or cast material and finished to tight tolerances. The design varies depending on machine size, number of plungers, and pressure rating.

Common configurations include:

  • Single-cylinder blocks for laboratory or pilot homogenisers
  • Multi-cylinder blocks for industrial-scale production
  • Blocks with integrated valve chambers
  • Blocks designed for single-stage or two-stage operation

Compatible Gaulin Homogeniser Models

Bos Homogenisers supplies Gaulin cylinder blocks compatible with a wide range of machines, including:

  • Gaulin MC-series (MC15, MC45, MC100, MC200, MC400)
  • Two-stage homogenisers with integrated pump blocks
  • Legacy Gaulin machines still in active service

Correct identification is based on machine model, serial number, plunger size, and operating pressure.

Materialien und Fertigung

Gaulin cylinder blocks are manufactured from high-strength materials selected for pressure resistance and fatigue life:

  • High-grade stainless steel for food and pharmaceutical applications
  • Forged alloy steel for extreme pressure conditions
  • Corrosion-resistant materials for aggressive cleaning regimes

All blocks are precision-machined and inspected to ensure correct bore geometry, flatness of sealing surfaces, and valve alignment.

Wear and Damage Mechanisms

Over time, cylinder blocks may suffer from wear or damage caused by:

  • Plunger scoring or misalignment
  • Seal failure leading to erosion of sealing surfaces
  • Valve impact or cavitation damage
  • Corrosion from aggressive cleaning chemicals
  • Thermal cycling and pressure fatigue

Early detection of these issues can prevent catastrophic failure and costly downtime.

When Should a Gaulin Cylinder Block Be Replaced?

Replacement or refurbishment of the cylinder block may be required if you observe:

  • Cracks or deformation in the block
  • Out-of-round or damaged plunger bores
  • Persistent leakage despite new seals
  • Misalignment causing repeated seal or plunger failure

In some cases, blocks can be refurbished by re-machining or sleeving. In other cases, full replacement is the safest option.

Installation and Alignment Considerations

Installing a Gaulin cylinder block requires careful alignment and attention to detail:

  • Ensure mating surfaces are clean and undamaged
  • Use new gaskets and O-rings during installation
  • Verify plunger alignment and concentricity
  • Torque fasteners according to specification

Improper installation can lead to rapid wear of seals, plungers, and valves.

Maintenance Best Practices

To maximise the service life of your cylinder block:

  • Inspect plunger bores during major overhauls
  • Replace seals and guiding components on schedule
  • Monitor for unusual vibration or pressure instability
  • Use compatible materials for product and cleaning chemicals

Preventive maintenance helps avoid costly block damage.

Warum sollten Sie sich für Homogenisatoren von Bos entscheiden?

Bos Homogenisers is a specialist supplier of aftermarket spare parts for Gaulin homogenisers. Customers worldwide rely on us for:

  • OEM-compatible Gaulin cylinder blocks
  • Support for legacy and discontinued Gaulin machines
  • Fast identification using model and serial number
  • Expert technical advice on pump block refurbishment or replacement
  • Schnelle weltweite Lieferung

How to Order a Gaulin Cylinder Block

Ordering a replacement cylinder block is a structured process:

  1. Provide your Gaulin homogeniser model and serial number
  2. Confirm operating pressure and plunger configuration
  3. Receive a quotation and technical confirmation
  4. Weltweiter Versand ab unserem europäischen Lager

Associated components such as plungers, seal kits, valve kits, and adaptors can be supplied together to simplify installation.

Angebot anfordern

If you need a reliable Gaulin cylinder block for your homogeniser pump assembly, Bos Homogenisers is your trusted partner for high-quality aftermarket components.

E-Mail: info@boshomogenisers.com

Telefon: +31 (0)123 456 789

Request a Quote for Gaulin Cylinder Block

Zugehörige Gaulin-Ersatzteile

Suchen Sie weitere Ersatzteile für Gaulin-Homogenisatoren? Stöbern Sie in unserem kompletten Sortiment an Gaulin-Ersatzteilen:

Alle Gaulin-Ersatzteile anzeigen →

Kompatible Alternativen anderer Marken

Suchen Sie Zylinderblöcke für Homogenisatoren anderer Marken? BOS Homogenisers liefert kompatible Ersatzteile für alle gängigen Marken:

Rannie-Zylinderblöcke | Bos-Zylinderblöcke | SPX-Zylinderblöcke | APV-Zylinderblöcke

Technische Merkmale

Zylinderblock
Einteilige Präzision aus geschmiedetem rostfreiem Stahl. Standardmäßig mit federbelasteten Plungerpackungen mit integrierter Wasserkühlung ausgestattet. Ventile und Sitze können nach Ihren Spezifikationen/Anforderungen aus den folgenden Materialien hergestellt werden: Rexalloy, Wolframkarbid.

Homogenisierventil
Finden Sie das perfekte Ventil für Ihr Produkt. Wählen Sie aus einer Vielzahl von Designs und Materialien, wie Rexalloy, Wolframkarbid, Keramik- oder Diamantbeschichtung, und unseren ein- oder zweistufigen Optionen.

Antriebsseite
Unser einzigartiges Konzept bietet eine leise laufende Maschine mit niedrigen Exzenterwellendrehzahlen. Die elektrisch angetriebene Ölpumpe schmiert alle Lager und ermöglicht eine Leistungsvariation zwischen 30 - 100% unter Volllast.


Rexalloy:
Geeignet für allgemeine Zwecke, verschleißfestWolfram
Hartmetall:
Ideal für stark abrasive Umgebungen
Keramisch: Ausgezeichnete chemische Beständigkeit.
Diamant-Beschichtung: Bietet eine außergewöhnliche Härte und Lebensdauer.

Techniker von BOS Homogenisers bearbeiten und prüfen Ersatzteile für Homogenisatoren an der Werkbank in der Werkstatt

Unser Vertriebs- und Partnernetzwerk

Bild der BOS-Homogenisatoren
28 Partner

1 Alliance Fluid Handling Vereinigtes Königreich Doncaster 2 Arsopi Portugal Vale de Cambra 3 Biozeen Process Tech. Schweiz/Österreich Langendorf 4 Claudio Savini & Figli Italien Mailand 5 Debitron Rumänien Bukarest 6 Dion Engineering Bulgarien Rousse 7 Ekso Finnland Karjaa 8 FH Scandinox Dänemark Tarm 9 FIPA Frankreich Pluneret 10 Frassinox Kroatien Zagreb 11 GTS Spanien Bergondo 12 Image Spanien Madrid 13 Kuijpers Project Serve Niederlande Zelhem 14 LHS Deutschland Lübeck 15 Limitech Dänemark Aabybro 16 Maitech Irland Waterford 17 MP Process Polen Warschau 18 Skala Norwegen Heimdal 19 Tapflo Bulgarien Sofia 20 Tapflo Kroatien Matulji 21 Tapflo Ungarn Szeged 22 Tapflo Kasachstan Almaty 23 Tapflo Lettland Riga 24 Tapflo Serbien Kungälv 25 Teknoproses Türkei Ankara 26 Van der Meijden Niederlande Udenhout 27 Vantec Serbien Götene 28 Vzduchotorg Slowakei Nové M.n. Váhom

3 Partner
3 Partner
7 Partner
5 Partner

Bos Asia Ltd. APAC 
Anschrift: 18 Boon Lay Way, #04-112 Tradehub 21, Singapur 609966

Bos Asia Ltd. APAC 
Anschrift: 18 Boon Lay Way, #04-112 Tradehub 21, Singapur 609966

DOT.PRJCT_25007_BOS_Homogenisatoren_Fotografie-44 – BOS-Homogenisatoren

mit dem Vertrieb sprechen