Un técnico de homogeneizadores de BOS montando el cigüeñal y el engranaje de transmisión en la carcasa del homogeneizador en el taller

Bloques de cilindros Gaulin Piezas de recambio

Gaulin Cylinder Blocks – High-Pressure Pump Blocks for Homogenisers

Looking for a reliable Gaulin cylinder block for your homogeniser? Bos Homogenisers supplies OEM-compatible cylinder blocks designed for Gaulin high-pressure homogenisers used in food, dairy, pharmaceutical, biotech, and industrial processing. The cylinder block is a critical structural component of the pump section and plays a central role in pressure generation, sealing performance, and long-term machine reliability.

Gaulin homogenisers are known for their robust design and long service life. However, after years of operation under extreme pressure and cyclic loads, cylinder blocks may require inspection, refurbishment, or replacement to maintain safe and efficient operation.

If you are searching for specific Gaulin Cylinder block article numbers or want to verify which parts match your homogeniser, you can consult our complete spare parts overview at piezas del cilindro.

What Is a Gaulin Cylinder Block?

The Gaulin cylinder block, sometimes referred to as the pump block, is the main housing in which the plungers move back and forth to pressurise the product. It contains the pump cylinders, valve housings, and sealing interfaces required for controlled product flow and pressure build-up.

The cylinder block must withstand very high internal pressures while maintaining precise alignment between plungers, seals, and valves. Any deformation or wear directly affects homogeniser performance.

Function of the Cylinder Block in a Gaulin Homogeniser

  • Houses the pump cylinders and plunger bores
  • Supports suction and discharge valve assemblies
  • Provides sealing surfaces for gaskets and O-rings
  • Maintains precise alignment of plungers and seals
  • Withstands high cyclic pressure loads during operation

Because so many critical components interface with the cylinder block, dimensional accuracy and surface quality are essential.

Gaulin Cylinder Block Design

Gaulin cylinder blocks are typically machined from solid forged or cast material and finished to tight tolerances. The design varies depending on machine size, number of plungers, and pressure rating.

Common configurations include:

  • Single-cylinder blocks for laboratory or pilot homogenisers
  • Multi-cylinder blocks for industrial-scale production
  • Blocks with integrated valve chambers
  • Blocks designed for single-stage or two-stage operation

Compatible Gaulin Homogeniser Models

Bos Homogenisers supplies Gaulin cylinder blocks compatible with a wide range of machines, including:

  • Gaulin MC-series (MC15, MC45, MC100, MC200, MC400)
  • Two-stage homogenisers with integrated pump blocks
  • Legacy Gaulin machines still in active service

Correct identification is based on machine model, serial number, plunger size, and operating pressure.

Materiales y fabricación

Gaulin cylinder blocks are manufactured from high-strength materials selected for pressure resistance and fatigue life:

  • High-grade stainless steel for food and pharmaceutical applications
  • Forged alloy steel for extreme pressure conditions
  • Corrosion-resistant materials for aggressive cleaning regimes

All blocks are precision-machined and inspected to ensure correct bore geometry, flatness of sealing surfaces, and valve alignment.

Wear and Damage Mechanisms

Over time, cylinder blocks may suffer from wear or damage caused by:

  • Plunger scoring or misalignment
  • Seal failure leading to erosion of sealing surfaces
  • Valve impact or cavitation damage
  • Corrosion from aggressive cleaning chemicals
  • Thermal cycling and pressure fatigue

Early detection of these issues can prevent catastrophic failure and costly downtime.

When Should a Gaulin Cylinder Block Be Replaced?

Replacement or refurbishment of the cylinder block may be required if you observe:

  • Cracks or deformation in the block
  • Out-of-round or damaged plunger bores
  • Persistent leakage despite new seals
  • Misalignment causing repeated seal or plunger failure

In some cases, blocks can be refurbished by re-machining or sleeving. In other cases, full replacement is the safest option.

Installation and Alignment Considerations

Installing a Gaulin cylinder block requires careful alignment and attention to detail:

  • Ensure mating surfaces are clean and undamaged
  • Use new gaskets and O-rings during installation
  • Verify plunger alignment and concentricity
  • Torque fasteners according to specification

Improper installation can lead to rapid wear of seals, plungers, and valves.

Buenas prácticas de mantenimiento

To maximise the service life of your cylinder block:

  • Inspect plunger bores during major overhauls
  • Replace seals and guiding components on schedule
  • Monitor for unusual vibration or pressure instability
  • Use compatible materials for product and cleaning chemicals

Preventive maintenance helps avoid costly block damage.

¿Por qué elegir los homogeneizadores Bos?

Bos Homogenisers is a specialist supplier of aftermarket spare parts for Gaulin homogenisers. Customers worldwide rely on us for:

  • OEM-compatible Gaulin cylinder blocks
  • Support for legacy and discontinued Gaulin machines
  • Fast identification using model and serial number
  • Expert technical advice on pump block refurbishment or replacement
  • Entrega rápida en todo el mundo

How to Order a Gaulin Cylinder Block

Ordering a replacement cylinder block is a structured process:

  1. Provide your Gaulin homogeniser model and serial number
  2. Confirm operating pressure and plunger configuration
  3. Receive a quotation and technical confirmation
  4. Envío a todo el mundo desde nuestro almacén europeo

Associated components such as plungers, seal kits, valve kits, and adaptors can be supplied together to simplify installation.

Solicitar presupuesto

If you need a reliable Gaulin cylinder block for your homogeniser pump assembly, Bos Homogenisers is your trusted partner for high-quality aftermarket components.

Correo electrónico: info@boshomogenisers.com

Tel: +31 (0)123 456 789

Request a Quote for Gaulin Cylinder Block

Recambios relacionados de Gaulin

¿Buscas otros recambios para homogeneizadores Gaulin? Echa un vistazo a nuestra gama completa de recambios Gaulin:

Ver todas las piezas de recambio de Gaulin →

Alternativas compatibles de otras marcas

¿Buscas bloques de cilindros para otras marcas de homogeneizadores? BOS Homogenisers ofrece recambios compatibles para todas las principales marcas:

Bloques de cilindro Rannie | Bloques de cilindros Bos | Bloques de cilindro SPX | Bloques de cilindro APV

Características técnicas

Bloque cilíndrico
Precisión de una sola pieza de acero inoxidable forjado. Utilizadas de serie con empaquetaduras de émbolo accionadas por resorte con refrigeración por agua integrada. Las válvulas y los asientos pueden ser de los siguientes materiales según sus especificaciones/requisitos: Rexalloy, carburo de tungsteno.

Válvula homogeneizadora
Encuentre la válvula perfecta para su producto. Elija entre una gran variedad de diseños y materiales, como rexalloy, carburo de tungsteno, revestimiento cerámico o de diamante, y nuestras opciones de una o dos etapas.

Extremo de accionamiento
Nuestro concepto único ofrece una máquina de funcionamiento silencioso con bajas velocidades del eje excéntrico. La bomba de aceite de accionamiento eléctrico lubrica todos los cojinetes, lo que permite variar la capacidad entre 30 - 100% a plena carga.


Rexalloy:
Adecuado para uso general, resistente al desgasteTungsteno
Carburo:
Ideal para entornos muy abrasivos
Cerámica: Excelente resistencia química.
Revestimiento de diamante: Proporciona una dureza y una vida útil excepcionales.

Los ingenieros de BOS Homogenisers se encargan del mecanizado y la inspección de piezas de repuesto para homogeneizadores en el banco de trabajo del taller

Nuestra red de ventas y socios

Imagen de los homogeneizadores BOS
28 socios

1 Alliance Fluid Handling Reino Unido Doncaster 2 Arsopi Portugal Vale de Cambra 3 Biozeen Process Tech. Suiza/Austria Langendorf 4 Claudio Savini & Figli Italia, Milán 5 Debitron Rumanía, Bucarest 6 Dion Engineering Bulgaria, Ruse 7 Ekso Finlandia, Karjaa 8 FH Scandinox Dinamarca, Tarm 9 FIPA Francia, Pluneret 10 Frassinox Croacia, Zagreb 11 GTS España, Bergondo 12 Image España, Madrid 13 Kuijpers Project Serve Países Bajos Zelhem 14 LHS Alemania Lübeck 15 Limitech Dinamarca Aabybro 16 Maitech Irlanda Waterford 17 MP Process Polonia Varsovia 18 Skala Noruega Heimdal 19 Tapflo Bulgaria Sofía 20 Tapflo Croacia Matulji 21 Tapflo Hungría Szeged 22 Tapflo Kazajistán, Almaty 23 Tapflo Letonia, Riga 24 Tapflo Serbia, Kungälv 25 Teknoproses Turquía, Ankara 26 Van der Meijden Países Bajos, Udenhout 27 Vantec Serbia, Götene 28 Vzduchotorg Eslovaquia, Nové M.n. Váhom

3 socios
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Bos Homogenisers B.V.
Dirección Oscar Romerolaan 18, 1216 TK Hilversum
Correo electrónico: sales@boshomogenisers.com
Teléfono: +31 35 621 3190

Bos Asia Ltd. APAC 
Dirección: 18 Boon Lay Way, #04-112 Tradehub 21, Singapur 609966

Bos Asia Ltd. APAC 
Dirección: 18 Boon Lay Way, #04-112 Tradehub 21, Singapur 609966

DOT.PRJCT_25007_BOS_Homogeneizadores_Fotografía-44 - Homogeneizadores BOS

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