Un técnico de homogeneizadores de BOS montando el cigüeñal y el engranaje de transmisión en la carcasa del homogeneizador en el taller

Cojinetes de biela Gaulin Piezas de recambio

Gaulin Connecting Rod Bearings – High-Performance Engine Bearings for Homogenisers

Searching for reliable Gaulin connecting rod bearings? Bos Homogenisers supplies OEM-compatible bearings specifically designed for Gaulin homogeniser crank mechanisms. These components are essential for smooth, efficient, and long-lasting operation of the machine’s drive assembly.

Connecting rod bearings, also known as conrod bearings, play a critical role in converting the rotary motion of the crankshaft into the linear motion of the plungers. Worn or damaged bearings can lead to severe engine damage, increased vibration, and costly downtime.

What Are Gaulin Connecting Rod Bearings?

Connecting rod bearings are semi-circular metal shells placed between the connecting rods and the crankshaft journal. They create a low-friction, load-bearing interface that allows for smooth reciprocating motion of the plungers driven by the crankshaft.

These bearings operate under extreme loads, often at high RPMs and continuous operation in production environments. Precision fit and material strength are essential for reliable performance.

Function of Connecting Rod Bearings in a Homogeniser

  • Reduce friction between connecting rod and crankshaft
  • Provide support under cyclic compression and tension loads
  • Absorb impact loads during the plunger stroke
  • Allow smooth reciprocating motion under lubrication
  • Minimise vibration and mechanical stress in the frame

Properly functioning bearings are critical for the overall balance and durability of Gaulin homogeniser drive systems.

Why Replacing Rod Bearings Is Important

Due to constant mechanical stress, connecting rod bearings gradually wear over time. If not replaced, worn bearings can lead to serious consequences:

  • Loss of oil film and increased metal-to-metal contact
  • Scoring of the crankshaft journal surface
  • Overheating and bearing seizure
  • Unstable plunger movement and seal failure

Replacing bearings as part of scheduled maintenance helps prevent extensive repairs to the crankshaft and frame assembly.

Materiales y construcción

Gaulin connecting rod bearings are made from high-performance bearing alloys such as:

  • Bimetal or tri-metal construction with a steel backing
  • Overlay materials like lead-copper, aluminum, or bronze
  • Precision machining for exact clearance and oil groove design

Each bearing set is engineered for optimal fit, oil retention, and long-term durability under continuous duty cycles.

Typical Symptoms of Worn Connecting Rod Bearings

Operators and technicians should watch for these common warning signs:

  • Knocking or metallic tapping sound from the crank area
  • Increased vibration at certain speeds
  • Oil pressure drop during operation
  • Visible scoring on bearing shells during inspection
  • Plunger misalignment or premature seal wear

Addressing these signs early can avoid expensive internal damage to your Gaulin machine.

Maintenance and Replacement Intervals

Connecting rod bearings should be inspected and replaced during major frame overhauls or when vibration analysis suggests wear. In general:

  • Inspect every 4,000 to 8,000 operating hours (depending on duty cycle)
  • Replace during crankshaft rebuild or plunger rod replacement
  • Use new fasteners or stretch bolts if required by the OEM spec

Bos Homogenisers supplies complete bearing kits for major service intervals, including thrust bearings and main crankshaft bearings if needed.

Compatibility With Gaulin Models

We supply connecting rod bearings for many Gaulin homogeniser series, including:

  • MC45, MC100, MC200, MC400
  • Legacy APV-Gaulin units in food and dairy plants
  • Machines with 3, 5, or 7-plunger configurations

We identify the correct bearing size and specification using your machine’s serial number and model data.

Installation Tips

  • Always use clean assembly conditions
  • Measure crank journal diameter before installation
  • Use plastigage or micrometer to confirm bearing clearance
  • Apply assembly lube or engine oil to the bearing surface
  • Torque rod bolts to OEM spec with calibrated tools

Correct installation ensures long service life and protects your crankshaft from damage.

Máquinas Gaulin para las que suministramos piezas de recambio

Bos Homogenisers supplies spare parts support for Gaulin homogenisers, including liquid end components and drive-end parts required for maintenance and overhaul. If you provide your Gaulin model and (when available) serial number, our team can help identify the correct spare parts and compatible configurations for your machine.

SerieModelos
Serie MC de GaulinMC2, MC4, MC7, MC15, MC18, MC25, MC30, MC45, MC60, MC75, MC100, MC120, MC140, MC200, MC400
Serie G de GaulinG5, G15, G24, G37, G55, G75, G90, G110T, G125, G132, G185, G275
Serie R de GaulinR5, R15, R24, R37, R55, R75, R90, R110T, R125T, R132T, R132Q, R185Q, R275Q
Serie TPS de GaulinHomogeneizadores de la serie TPS

 

¿Por qué elegir los homogeneizadores Bos?

Bos Homogenisers is a trusted global supplier of high-quality spare parts for Gaulin homogenisers. We offer:

  • OEM-compatible connecting rod bearings and engine parts
  • Support for legacy Gaulin equipment in production
  • Expert technical advice and fitment guidance
  • Fast delivery to all major global regions

Our bearing kits are used in preventive maintenance programs in food, dairy, and biotech processing plants around the world.

How to Order Gaulin Connecting Rod Bearings

Ordering your bearing set is easy:

  1. Send your Gaulin model and serial number to our team
  2. Confirm frame type and plunger configuration
  3. Receive a quote and delivery timeline
  4. We ship worldwide from our European warehouse

We also offer frame overhaul kits including bearings, seals, gaskets, and oil filters.

Solicitar presupuesto

If you need replacement Gaulin connecting rod bearings, Bos Homogenisers is your reliable partner for precision engine components and expert support.

Correo electrónico: info@boshomogenisers.com

Tel: +31 (0)123 456 789

Request a Quote for Gaulin Connecting Rod Bearings

Recambios relacionados de Gaulin

¿Buscas otros recambios para homogeneizadores Gaulin? Echa un vistazo a nuestra gama completa de recambios Gaulin:

Ver todas las piezas de recambio de Gaulin →

Alternativas compatibles de otras marcas

Looking for connecting rod bearings for other homogeniser brands? BOS Homogenisers supplies compatible replacements across all major brands:

Cojinetes de biela del homogeneizador Bos | Cojinetes de biela Rannie | Cojinetes de biela APV | Cojinetes de biela SPX

Características técnicas

Bloque cilíndrico
Precisión de una sola pieza de acero inoxidable forjado. Utilizadas de serie con empaquetaduras de émbolo accionadas por resorte con refrigeración por agua integrada. Las válvulas y los asientos pueden ser de los siguientes materiales según sus especificaciones/requisitos: Rexalloy, carburo de tungsteno.

Válvula homogeneizadora
Encuentre la válvula perfecta para su producto. Elija entre una gran variedad de diseños y materiales, como rexalloy, carburo de tungsteno, revestimiento cerámico o de diamante, y nuestras opciones de una o dos etapas.

Extremo de accionamiento
Nuestro concepto único ofrece una máquina de funcionamiento silencioso con bajas velocidades del eje excéntrico. La bomba de aceite de accionamiento eléctrico lubrica todos los cojinetes, lo que permite variar la capacidad entre 30 - 100% a plena carga.


Rexalloy:
Adecuado para uso general, resistente al desgasteTungsteno
Carburo:
Ideal para entornos muy abrasivos
Cerámica: Excelente resistencia química.
Revestimiento de diamante: Proporciona una dureza y una vida útil excepcionales.

Los ingenieros de BOS Homogenisers se encargan del mecanizado y la inspección de piezas de repuesto para homogeneizadores en el banco de trabajo del taller

Nuestra red de ventas y socios

Imagen de los homogeneizadores BOS
28 socios

1 Alliance Fluid Handling Reino Unido Doncaster 2 Arsopi Portugal Vale de Cambra 3 Biozeen Process Tech. Suiza/Austria Langendorf 4 Claudio Savini & Figli Italia, Milán 5 Debitron Rumanía, Bucarest 6 Dion Engineering Bulgaria, Ruse 7 Ekso Finlandia, Karjaa 8 FH Scandinox Dinamarca, Tarm 9 FIPA Francia, Pluneret 10 Frassinox Croacia, Zagreb 11 GTS España, Bergondo 12 Image España, Madrid 13 Kuijpers Project Serve Países Bajos Zelhem 14 LHS Alemania Lübeck 15 Limitech Dinamarca Aabybro 16 Maitech Irlanda Waterford 17 MP Process Polonia Varsovia 18 Skala Noruega Heimdal 19 Tapflo Bulgaria Sofía 20 Tapflo Croacia Matulji 21 Tapflo Hungría Szeged 22 Tapflo Kazajistán, Almaty 23 Tapflo Letonia, Riga 24 Tapflo Serbia, Kungälv 25 Teknoproses Turquía, Ankara 26 Van der Meijden Países Bajos, Udenhout 27 Vantec Serbia, Götene 28 Vzduchotorg Eslovaquia, Nové M.n. Váhom

3 socios
3 socios
7 socios
5 socios

Bos Homogenisers B.V.
Dirección Oscar Romerolaan 18, 1216 TK Hilversum
Correo electrónico: sales@boshomogenisers.com
Teléfono: +31 35 621 3190

Bos Asia Ltd. APAC 
Dirección: 18 Boon Lay Way, #04-112 Tradehub 21, Singapur 609966

Bos Asia Ltd. APAC 
Dirección: 18 Boon Lay Way, #04-112 Tradehub 21, Singapur 609966

DOT.PRJCT_25007_BOS_Homogeneizadores_Fotografía-44 - Homogeneizadores BOS

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