BOS Homogenisersin insinööri työstää ja tarkastaa homogenisaattorin varaosia työpajan työpöydällä

APV Packing Sets Varaosat

APV Packing Sets – Complete Sealing and Packing Solutions for APV Flow Homogenisers

APV packing sets are essential maintenance components for APV Flow homogenisers, designed to ensure reliable sealing, stable pressure, and hygienic operation of the high-pressure pump section. Bos Homogenisers supplies OEM-compatible and aftermarket APV packing sets for both current and legacy APV machines used in food, dairy, pharmaceutical, and industrial processing.

Our packing solutions are engineered to match original APV specifications and are commonly supplied as complete service kits during scheduled maintenance or overhaul of APV Flow homogenisers.

What Are APV Packing Sets?

APV packing sets are complete assemblies of sealing elements installed around the plunger rods in the pump block of an APV homogeniser. These sets are designed to prevent high-pressure product leakage while allowing continuous reciprocating motion of the plungers.

Unlike individual seals, a packing set functions as a system where each component contributes to sealing performance, wear distribution, and pressure stability.

Function of Packing Sets in APV Homogenisers

  • Seal the high-pressure product chamber
  • Maintain stable operating pressure
  • Prevent leakage and contamination
  • Protect plungers and cylinder bores
  • Support hygienic and safe operation

Incorrect or worn packing sets can quickly lead to pressure loss, product leakage, and accelerated wear of critical components.

Complete APV Seal Set for Comprehensive Maintenance

A complete APV seal set includes all sealing components required for a full service of the pump section. These sets are commonly used during major maintenance intervals when multiple wear parts are replaced simultaneously.

Using a complete seal set ensures compatibility between individual seals and reduces the risk of uneven compression or premature failure.

APV Plunger Packing Kit

An APV plunger packing kit is specifically designed to seal the plunger rods operating inside the cylinder block. These kits typically include primary pressure seals, support rings, and leakage control elements arranged in a defined sequence.

Replacing the full plunger packing kit during maintenance ensures consistent sealing performance and predictable service life.

Aftermarket APV Seal Components

Aftermarket APV seal components supplied by Bos Homogenisers are manufactured to OEM-level tolerances and material specifications. These components provide a cost-effective alternative to original parts while maintaining reliable performance.

All aftermarket APV seal components are tested for dimensional accuracy and material compatibility with APV Flow homogenisers.

OEM-Type Packing Set for APV

An OEM-type packing set for APV is designed to match the original design and performance characteristics specified by the manufacturer. These sets offer predictable service intervals and consistent sealing under high-pressure conditions.

OEM-type packing sets are commonly used in regulated industries where process stability and documentation are critical.

APV Homogeniser Packing Replacement

APV homogeniser packing replacement is a routine maintenance activity required to maintain pressure stability and prevent leakage. Over time, packing materials degrade due to friction, pressure cycling, and exposure to cleaning chemicals.

Timely replacement of packing sets helps:

  • Reduce unplanned downtime
  • Protect plungers and cylinder blocks
  • Maintain consistent homogenisation results

APV Flow Pump Seal Kits

APV Flow pump seal kits are complete solutions for servicing the pump sealing system. These kits are often supplied as part of preventive maintenance programs and include all required seals for the pump section.

Seal kits are available for single-stage and two-stage APV Flow homogenisers operating at various pressure ranges.

Materials Used in APV Packing Sets

APV packing sets are available in a variety of materials selected based on operating conditions:

  • PTFE and filled PTFE compounds for chemical resistance
  • NBR for general food and dairy applications
  • EPDM for hot water and steam cleaning
  • FKM for high-temperature or chemical exposure

Material selection plays a key role in determining seal life and overall performance.

When Should APV Packing Sets Be Replaced?

Packing sets are consumable components and should be replaced at defined intervals. Common signs include:

  • Visible leakage around plunger rods
  • Loss of stable operating pressure
  • Increased heat at the seal housing
  • Uneven wear or deformation of seals

Operating with worn packing sets increases the risk of damage to high-value components.

Recommended Maintenance Intervals

Typical service guidelines for APV packing sets include:

  • Inspection every 500–1,000 operating hours
  • Replacement every 1,000–2,000 operating hours
  • Replacement during scheduled preventive maintenance

Actual intervals depend on operating pressure, product type, and cleaning procedures.

Installation Best Practices

  • Clean seal housings and plungers thoroughly
  • Inspect plungers for scoring or surface damage
  • Install seals in the correct order and orientation
  • Apply compatible assembly lubricant
  • Adjust compression gradually during commissioning

Correct installation ensures optimal sealing and extended service life.

Compatible APV Flow Homogeniser Models

Bos Homogenisers supplies APV packing sets for a wide range of machines, including:

  • APV Flow homogenisers
  • Legacy APV Gaulin machines
  • Single-stage and two-stage homogenisers

Correct identification depends on plunger diameter, seal housing design, and operating pressure.

Miksi valita Bos-homogenisaattorit?

Bos Homogenisers is a specialist supplier of aftermarket spare parts for APV homogenisers. Customers worldwide rely on us for:

  • OEM-compatible APV packing sets
  • Complete APV seal sets and pump seal kits
  • Support for legacy and discontinued machines
  • Expert technical assistance
  • Nopea toimitus maailmanlaajuisesti

How to Order APV Packing Sets

  1. Ilmoita APV-mallisi ja sarjanumerosi
  2. Confirm plunger size and operating pressure
  3. Pyydä tarjous ja toimitusaika
  4. Toimitukset ympäri maailmaa eurooppalaisesta varastostamme

Pyydä tarjous

If you need a complete APV seal set, APV plunger packing kit, or OEM-type packing set for APV Flow homogenisers, Bos Homogenisers is your trusted partner for high-quality aftermarket sealing solutions.

Sähköposti: info@boshomogenisers.com

Puhelin: +31 (0)123 456 789

Request a Quote for APV Packing Sets

Aiheeseen liittyvät APV-varaosat

Etsitkö muita APV-homogenisaattorin varaosia? Tutustu kattavaan APV-varaosavalikoimaamme:

Katso kaikki APV-varaosat →

Yhteensopivat vaihtoehdot muilta tuotemerkeiltä

Looking for packing sets for other homogeniser brands? BOS Homogenisers supplies compatible replacements across all major brands:

SPX Packing sets | Gaulin Packing sets

Tekniset ominaisuudet

Sylinterilohko
Yksiosainen tarkkuusvalmiste, taottua ruostumatonta terästä. Vakiomallissa käytetään jousikuormitteisia mäntätiivisteitä, joissa on integroitu vesijäähdytys. Venttiilit ja istukat voidaan valmistaa seuraavista materiaaleista asiakkaan toiveiden ja vaatimusten mukaisesti: Rexalloy, volframikarbidi.

Homogenisointiventtiili
Löydä tuotteellesi sopivin venttiili. Valitse monipuolisesta mallistosta ja materiaaleista, kuten rexalloy, volframikarbidi, keraaminen tai timanttipinnoite, sekä yksi- tai kaksivaiheisista vaihtoehdoistamme.

Ajon päätepiste
Ainutlaatuinen konseptimme tarjoaa hiljaisen koneen, jossa eksentrisen akselin pyörimisnopeudet ovat alhaiset. Sähkökäyttöinen öljypumppu voitelee kaikki laakerit, mikä mahdollistaa kapasiteetin vaihtelun välillä 30 – 100% täydellä kuormituksella.


Rexalloy:
Sopii yleiskäyttöön, kulutusta kestäväVolframi
Karbidi:
Ihanteellinen erittäin kuluttavissa olosuhteissa
Keraaminen: Erinomainen kemikaalinkestävyys.
Timanttipinnoite: Tarjoaa poikkeuksellisen kovuuden ja pitkän käyttöiän.

BOS Homogenisersin insinööri työstää ja tarkastaa homogenisaattorin varaosia työpajan työpöydällä

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Bos Homogenisers B.V.
Osoite: Oscar Romerolaan 18, 1216 TK Hilversum
Sähköposti: sales@boshomogenisers.com
Puhelin: +31 35 621 3190

Bos Asia Ltd. APAC 
Osoite: 18 Boon Lay Way, #04-112 Tradehub 21, Singapore 609966

Bos Asia Ltd. APAC 
Osoite: 18 Boon Lay Way, #04-112 Tradehub 21, Singapore 609966

DOT.PRJCT_25007_BOS_Homogenisaattorit_Valokuvaus-44 – BOS-homogenisaattorit

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