Een technicus van BOS Homogenisers monteert in de werkplaats de krukas en het aandrijftandwiel in de behuizing van de homogenisator

Gaulin cilinderblokken Onderdelen

Gaulin Cylinder Blocks – High-Pressure Pump Blocks for Homogenisers

Looking for a reliable Gaulin cylinder block for your homogeniser? Bos Homogenisers supplies OEM-compatible cylinder blocks designed for Gaulin high-pressure homogenisers used in food, dairy, pharmaceutical, biotech, and industrial processing. The cylinder block is a critical structural component of the pump section and plays a central role in pressure generation, sealing performance, and long-term machine reliability.

Gaulin homogenisers are known for their robust design and long service life. However, after years of operation under extreme pressure and cyclic loads, cylinder blocks may require inspection, refurbishment, or replacement to maintain safe and efficient operation.

If you are searching for specific Gaulin Cylinder block article numbers or want to verify which parts match your homogeniser, you can consult our complete spare parts overview at cilinderonderdelen.

What Is a Gaulin Cylinder Block?

The Gaulin cylinder block, sometimes referred to as the pump block, is the main housing in which the plungers move back and forth to pressurise the product. It contains the pump cylinders, valve housings, and sealing interfaces required for controlled product flow and pressure build-up.

The cylinder block must withstand very high internal pressures while maintaining precise alignment between plungers, seals, and valves. Any deformation or wear directly affects homogeniser performance.

Function of the Cylinder Block in a Gaulin Homogeniser

  • Houses the pump cylinders and plunger bores
  • Supports suction and discharge valve assemblies
  • Provides sealing surfaces for gaskets and O-rings
  • Maintains precise alignment of plungers and seals
  • Withstands high cyclic pressure loads during operation

Because so many critical components interface with the cylinder block, dimensional accuracy and surface quality are essential.

Gaulin Cylinder Block Design

Gaulin cylinder blocks are typically machined from solid forged or cast material and finished to tight tolerances. The design varies depending on machine size, number of plungers, and pressure rating.

Common configurations include:

  • Single-cylinder blocks for laboratory or pilot homogenisers
  • Multi-cylinder blocks for industrial-scale production
  • Blocks with integrated valve chambers
  • Blocks designed for single-stage or two-stage operation

Compatible Gaulin Homogeniser Models

Bos Homogenisers supplies Gaulin cylinder blocks compatible with a wide range of machines, including:

  • Gaulin MC-series (MC15, MC45, MC100, MC200, MC400)
  • Two-stage homogenisers with integrated pump blocks
  • Legacy Gaulin machines still in active service

Correct identification is based on machine model, serial number, plunger size, and operating pressure.

Materialen en productie

Gaulin cylinder blocks are manufactured from high-strength materials selected for pressure resistance and fatigue life:

  • High-grade stainless steel for food and pharmaceutical applications
  • Forged alloy steel for extreme pressure conditions
  • Corrosion-resistant materials for aggressive cleaning regimes

All blocks are precision-machined and inspected to ensure correct bore geometry, flatness of sealing surfaces, and valve alignment.

Wear and Damage Mechanisms

Over time, cylinder blocks may suffer from wear or damage caused by:

  • Plunger scoring or misalignment
  • Seal failure leading to erosion of sealing surfaces
  • Valve impact or cavitation damage
  • Corrosion from aggressive cleaning chemicals
  • Thermal cycling and pressure fatigue

Early detection of these issues can prevent catastrophic failure and costly downtime.

When Should a Gaulin Cylinder Block Be Replaced?

Replacement or refurbishment of the cylinder block may be required if you observe:

  • Cracks or deformation in the block
  • Out-of-round or damaged plunger bores
  • Persistent leakage despite new seals
  • Misalignment causing repeated seal or plunger failure

In some cases, blocks can be refurbished by re-machining or sleeving. In other cases, full replacement is the safest option.

Installation and Alignment Considerations

Installing a Gaulin cylinder block requires careful alignment and attention to detail:

  • Ensure mating surfaces are clean and undamaged
  • Use new gaskets and O-rings during installation
  • Verify plunger alignment and concentricity
  • Torque fasteners according to specification

Improper installation can lead to rapid wear of seals, plungers, and valves.

Maintenance Best Practices

To maximise the service life of your cylinder block:

  • Inspect plunger bores during major overhauls
  • Replace seals and guiding components on schedule
  • Monitor for unusual vibration or pressure instability
  • Use compatible materials for product and cleaning chemicals

Preventive maintenance helps avoid costly block damage.

Waarom kiezen voor Bos-homogenisatoren?

Bos Homogenisers is a specialist supplier of aftermarket spare parts for Gaulin homogenisers. Customers worldwide rely on us for:

  • OEM-compatible Gaulin cylinder blocks
  • Support for legacy and discontinued Gaulin machines
  • Fast identification using model and serial number
  • Expert technical advice on pump block refurbishment or replacement
  • Snelle wereldwijde levering

How to Order a Gaulin Cylinder Block

Ordering a replacement cylinder block is a structured process:

  1. Geef het model en het serienummer van uw Gaulin-homogenisator op
  2. Confirm operating pressure and plunger configuration
  3. Receive a quotation and technical confirmation
  4. Wereldwijde verzending vanuit ons Europese magazijn

Associated components such as plungers, seal kits, valve kits, and adaptors can be supplied together to simplify installation.

Een offerte aanvragen

If you need a reliable Gaulin cylinder block for your homogeniser pump assembly, Bos Homogenisers is your trusted partner for high-quality aftermarket components.

E-mail: info@boshomogenisers.com

Telefoon: +31 (0)123 456 789

Request a Quote for Gaulin Cylinder Block

Bijbehorende Gaulin-reserveonderdelen

Op zoek naar andere reserveonderdelen voor Gaulin-homogenisatoren? Bekijk ons volledige assortiment Gaulin-reserveonderdelen:

Bekijk alle Gaulin-reserveonderdelen →

Compatibele alternatieven van andere merken

Op zoek naar cilinderblokken voor homogenisatoren van andere merken? BOS Homogenisers levert compatibele vervangingsonderdelen voor alle grote merken:

Rannie Cilinderblokken | Bos Cilinderblokken | SPX Cilinderblokken | APV Cilinderblokken

Technische kenmerken

Cilinderblok
Precisie uit één stuk van gesmeed roestvrij staal. Standaard uitgevoerd met veerbelaste plunjerpakkingen met geïntegreerde waterkoeling. Afsluiters en zittingen kunnen worden gemaakt van de volgende materialen volgens uw specificaties/eisen: Rexalloy, Wolfraamcarbide.

Homogeniserende klep
Vind de perfecte klep voor uw product. Kies uit verschillende ontwerpen en materialen, zoals rexalloy, wolfraamcarbide, keramiek of diamantcoating, en onze één- of tweetrapsopties.

Einde aandrijving
Ons unieke concept biedt een stil lopende machine met lage excentrische assnelheden. De elektrisch aangedreven oliepomp smeert alle lagers, waardoor de capaciteit kan variëren tussen 30 - 100% bij volle belasting.


Rexalloy:
Geschikt voor algemeen gebruik, slijtvastWolfraam
Hardmetaal:
Ideaal voor zeer schurende omgevingen
Keramisch: Uitstekende chemische weerstand.
Diamantcoating: Biedt uitzonderlijke hardheid en levensduur.

Technici van BOS Homogenisers zijn bezig met het bewerken en controleren van reserveonderdelen voor homogenisatoren aan de werkbank in de werkplaats

Ons verkoop- en partnernetwerk

Afbeelding van BOS-homogenisatoren
28 partners

1 Alliance Fluid Handling Verenigd Koninkrijk Doncaster 2 Arsopi Portugal Vale de Cambra 3 Biozeen Process Tech. Zwitserland/Oostenrijk Langendorf 4 Claudio Savini & Figli Italië Milaan 5 Debitron Roemenië Boekarest 6 Dion Engineering Bulgarije Roese 7 Ekso Finland Karjaa 8 FH Scandinox Denemarken Tarm 9 FIPA Frankrijk Pluneret 10 Frassinox Kroatië Zagreb 11 GTS Spanje Bergondo 12 Image Spanje Madrid 13 Kuijpers Project Serve Nederland Zelhem 14 LHS Duitsland Lübeck 15 Limitech Denemarken Aabybro 16 Maitech Ierland Waterford 17 MP Process Polen Warschau 18 Skala Noorwegen Heimdal 19 Tapflo Bulgarije Sofia 20 Tapflo Kroatië Matulji 21 Tapflo Hongarije Szeged 22 Tapflo Kazachstan Almaty 23 Tapflo Letland Riga 24 Tapflo Servië Kungälv 25 Teknoproses Turkije Ankara 26 Van der Meijden Nederland Udenhout 27 Vantec Servië Götene 28 Vzduchotorg Slowakije Nové M.n. Váhom

3 partners
3 partners
7 partners
5 partners

Bos Azië Ltd. APAC 
Adres: 18 Boon Lay Way, #04-112 Tradehub 21, Singapore 609966

Bos Azië Ltd. APAC 
Adres: 18 Boon Lay Way, #04-112 Tradehub 21, Singapore 609966

DOT.PRJCT_25007_BOS_Homogenisatoren_Fotografie-44 - BOS Homogenisatoren

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